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Manufacturing Science


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Manufacturing Science
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P-M-B-9788176710633
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Since the turn of the millennium, there have been major paradigm shifts in shaping technology and manufacturing, the two influencing factors being miniaturization and biomimetic (that is, immitating the living organisms). In this second edition therefore, the authors, in addition to revising the content of its predecessor, have, in a new chapter, discussed the micromanufacturing processes (including those based on conventional and nontraditional machining operations) and the generative manufacturing processes (stressing that the age-old top-down approach to shaping is increasingly being replaced by the bottom-up approach), besides introducing such truly revolutionary techniques as self-assembly for shape and pattern generation. The exposure the new chapter thus provides will be found to be immensely helpful in facing the challenges of new era manufacturing.

Emphasizing the basic scientific principles and supported by a large number of (400-plus) painstakingly-prepared and clear-cut diagrams (now redrawn), the second edition of this highly-acclaimed work continues to serve as an excellent text for the undergraduate in mechanical, industrial, and production engineering. It is also of value to the undergraduate in metallurgy and to the practising engineering.

Table of Contents
1. Manufacturing properties of materials
    • 1.1 Structure of matter
    • 1.2 Metals and Alloys
    • 1.3 Deformation and mechanical properties of materials
    • 1.4 Control of Material Properties
2. Casting Processes
    • 2.1 Introduction
    • 2.2 Pattern and mould
    • 2.3 Melting
    • 2.4 Pouring (Gating Design)
    • 2.5 Cooling and solidification
    • 2.6 Defects in Castings
    • 2.7 Miscellaneous casting processes
    • 2.8 Inspection of Casting
    • 2.9 Exercise problems
3. Forming Processes
    • 3.1 Introduction
    • 3.2 Plastic Deformation and Yield Criteria
    • 3.3 Relationship between tensile and shear yield stresses
    • 3.4 Mechanics of forming processes
    • 3.5 Various forming operations
    • 3.6 Advantages and disadvantages of hot and cold forming
    • 3.7 Friction and lubrication in Metal forming
    • 3.8 Defects in metal forming
    • 3.9 Exercise Problems
4. Machining Processes
    • 4.1 Introduction
    • 4.2 Mechanics of Basic Machining Operations
    • 4.3 Machining Processes
    • 4.4 Abrasive machining and finishing operations
    • 4.5 Surface Finish
    • 4.6 Economics of Machining Operations
    • 4.7 Exercise Problems
5. Joining Processes
    • 5.1 Introduction
    • 5.2 Principles of solid Phase welding
    • 5.3 Principles of fusion (Liquid State) Welding
    • 5.4 Principles of solid/Liquid state joining
    • 5.5 Various Joining Processes
    • 5.6 Weld defects and Inspection
    • 5.7 Exercise Problems
6. Unconventional Machining Processes
    • 6.1 Introduction
    • 6.2 Abrasive jet Machining (AJM)
    • 6.3 Ultrasonic Machining
    • 6.4 Electrochemical Machining (ECM)
    • 6.5 Electric Discharge Machining (EDM)
    • 6.6 Electron Beam machining (EBM)
    • 6.7 Laser Beam Machining (LBM)
    • 6.8 Plasma arc machining (PAM)
    • 6.9 Exercise Problems
7. Manufacturing in the twenty-first century: Micromachining, Generative Manufacturing, and self-assembly
    • 7.1 Introduction: Whether Manufacturing
    • 7.2 Micromanufacturing-Overview
    • 7.3 Diamond Micromachining
    • 7.4 High Resolution Lithography
    • 7.5 Liga Process
    • 7.6 Generative Manufacturing Processing
    • 7.7 Self-assembly
    • 7.8 Future Possibilites
    • 7.9 Exercise Problems
Bibliography
Answers to selected Problems
Index Since the turn of the millennium, there have been major paradigm shifts in shaping technology and manufacturing, the two influencing factors being miniaturization and biomimetic (that is, immitating the living organisms). In this second edition therefore, the authors, in addition to revising the content of its predecessor, have, in a new chapter, discussed the micromanufacturing processes (including those based on conventional and nontraditional machining operations) and the generative manufacturing processes (stressing that the age-old top-down approach to shaping is increasingly being replaced by the bottom-up approach), besides introducing such truly revolutionary techniques as self-assembly for shape and pattern generation. The exposure the new chapter thus provides will be found to be immensely helpful in facing the challenges of new era manufacturing. Emphasizing the basic scientific principles and supported by a large number of (400-plus) painstakingly-prepared and clear-cut diagrams (now redrawn), the second edition of this highly-acclaimed work continues to serve as an excellent text for the undergraduate in mechanical, industrial, and production engineering. It is also of value to the undergraduate in metallurgy and to the practising engineering. Table of Contents 1. Manufacturing properties of materials 1.1 Structure of matter 1.2 Metals and Alloys 1.3 Deformation and mechanical properties of materials 1.4 Control of Material Properties 2. Casting Processes 2.1 Introduction 2.2 Pattern and mould 2.3 Melting 2.4 Pouring (Gating Design) 2.5 Cooling and solidification 2.6 Defects in Castings 2.7 Miscellaneous casting processes 2.8 Inspection of Casting 2.9 Exercise problems 3. Forming Processes 3.1 Introduction 3.2 Plastic Deformation and Yield Criteria 3.3 Relationship between tensile and shear yield stresses 3.4 Mechanics of forming processes 3.5 Various forming operations 3.6 Advantages and disadvantages of hot and cold forming 3.7 Friction and lubrication in Metal forming 3.8 Defects in metal forming 3.9 Exercise Problems 4. Machining Processes 4.1 Introduction 4.2 Mechanics of Basic Machining Operations 4.3 Machining Processes 4.4 Abrasive machining and finishing operations 4.5 Surface Finish 4.6 Economics of Machining Operations 4.7 Exercise Problems 5. Joining Processes 5.1 Introduction 5.2 Principles of solid Phase welding 5.3 Principles of fusion (Liquid State) Welding 5.4 Principles of solid/Liquid state joining 5.5 Various Joining Processes 5.6 Weld defects and Inspection 5.7 Exercise Problems 6. Unconventional Machining Processes 6.1 Introduction 6.2 Abrasive jet Machining (AJM) 6.3 Ultrasonic Machining 6.4 Electrochemical Machining (ECM) 6.5 Electric Discharge Machining (EDM) 6.6 Electron Beam machining (EBM) 6.7 Laser Beam Machining (LBM) 6.8 Plasma arc machining (PAM) 6.9 Exercise Problems 7. Manufacturing in the twenty-first century: Micromachining, Generative Manufacturing, and self-assembly 7.1 Introduction: Whether Manufacturing 7.2 Micromanufacturing-Overview 7.3 Diamond Micromachining 7.4 High Resolution Lithography 7.5 Liga Process 7.6 Generative Manufacturing Processing 7.7 Self-assembly 7.8 Future Possibilites 7.9 Exercise Problems Bibliography Answers to selected Problems Index

Features

  • : Manufacturing Science
  • : East West
  • : 8176710636
  • : 9788176710633
  • : Paperback
  • : English

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